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The
first royal charter for the manufacture of salt was given by King
David I in the 12th Century to Prestonpans. Salt was produced
shortly after at Grangepans until 1889-90. It took 100 tons of
water and 50 tons of coal to produce 3 tons of salt: in later
years rock salt was added, imported from Liverpool and Carrickfergus,
to improve the yield.
During
the 16th and 17th Centuries both sides of the Forth were dotted
with salt pans the product of which was mainly for export to the
extent that on the 13th October 1573 the lieges complained to
the Council, which prohibited the export of salt for three years.
The panmasters complained that they could not live without the
export trade and an agreement was made that they should supply
the natives with what salt they required at an agreed price of
8s. the boll. At this time local pans included: Kinneil pans (or
the Duke's pans), situated in the vicinity of Corbiehall Graveyard,
where the slaughter-house stood in the early part of the 20th
century; Grange pans, which were the pans connected with Grange
Estate; Bonhard pans, connected with the Bonhard Estate, but situated
on Carriden shore; Caris pans, which eventually became the pans
of Carriden Estate situated a few hundred yards to the east of
Burnfoot.
On
the death of Sir Henry Seton in 1803, the Collector of Taxes,
Cadell took possession of his dwelling place, Grange House. Salt
production was still a major industry in Grangepans, but it was
said that the seawater was "too fresh" and rock salt, imported
from Liverpool and Carrickfergus, was added to strengthen the
Grange salt: previously 100 tons of water would only yield 3 tons
of salt. The salt was regarded as being of the highest quality
and at 11s. per half cwt people came from far and near, a ton
was carted to Falkirk every week to supply the inhabitants at
a cost of £22 per cart or £1,232 per annum.
Nevertheless
the demand for salt since the Agrarian Revolution in the mid 18th
Century began to decline. This was because winter fodder such
as turnips and mangel-wurzel were now available, and no longer
was the majority of animals slaughtered in the autumn, and the
meat pickled or salted, as fresh meat was now available all year
round.
However
cheaper Rock Salt from Cheshire was also being imported and the
local stronger flavoured sea salt manufacturers couldn't compete
on price, hence the last of the Bo'ness Grange pans, owned by
the Cadell family, extinguished its fire in 1889. Salt however
was still produced on the Forth, as non-edible salt, at Prestonpans
into the 1950's.
Salt
Manufacturing Process
Before
steam pumps were available brine (seawater) was transferred
from the River Forth at high tide using "wand" pumps to
reservoirs, or more correctly settling ponds, where silt
and other debris would be allowed to settle in this first
stage of the manufacture and purification of salt. These
pumps which were like giant seesaws had a bucket on the
end which would be dipped into the Forth and filled with
brine.
Once
full the women and children operators would pivot the bucket round
and empty it into one of the reservoirs to settle. Several days
later when the water had settled the process was once again repeated,
but this time emptying the brine into a large saltpan.
The
massive saltpans which were rectangular (some measuring over 20ft
long by 12ft wide) sat on stone pillars to allow space for the
fire to burn under the entire area of the pan. "Panwood", which
was actually inferior quality coal dross which could not otherwise
be sold, was used to fuel the fire. Once the brine was simmering
buckets of evil smelling animal blood, obtained from the local
slaughterhouse, was added to the simmering brine.
Although
a thoroughly disgusting liquid the albumen in the blood acted
as a coagulant in the same way that a white of an egg can be used
to clear wine. Thus when the albumen in the blood thickened and
congealed it formed a scum that floated to the surface with all
the impurities and was then scraped off using wooden rakes.
When
the water all evaporated the salt crystals were removed using
wooden shovels to prevent damage to the steel pans. Prior to the
addition of Rock Salt this method could only yield a maximum of
3% salt as this is the normal percentage of salt in North Sea
brine.
Sabbath
Salt was produced on Mondays from the previous Saturday's brew,
because the workers were not allowed to work on Sundays. As a
result Sabbath Salt was a larger crystal of salt since the brine
was allowed twice the time to evaporate, and naturally it sold
for a higher price, which would help compensate the Panmasters
for the lack of production on Sundays.
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